Life time case study

Customer objective

  • 4 month program
  • 14 process conditions studied
  • 90 litres wax produced
  • 9600 samples analyzed per GC channel
  • Total of 4590 hours on stream for 64 reactors
    • 191 days online for 64 reactors
    • 33.5 years online if only 1 reactor used
  • Stability & performance compared with reference

Our approach

  • Up to 64 identical, parallel reactors, 4 temperature blocks of 16 reactors each
  • Small volumes of catalysts (25 to 200 μL)
  • Limited amounts of chemicals, limited safety risks
  • Co-feeding of CO2, hydrocarbons and/or H2O
  • Reaction products diluted directly after reactor exit
  • Limited chance of condensation and polymerization
  • Gas-liquid separation at ambient pressure
  • Online sampling and analysis per reactor up to ~C15A

Satisfied customer

  • Mass balances over 64 reactors in the order of 100% with a standarddeviation of 5%.
  • Combination of online and offline analysis showed consistentmeasurements of gas phase and liquid phase measured values.
  • A continuous study of 3 months has shown the reliability of the reactorsystems with a reactor to reactor reproducibility within 95% for catalyst activity.

Parallel Life-time Studies

>3 Months study for 64 catalysts

Colours represent different catalysts
CO feed reduced to keep CO conversion constant over time

Anderson Schulz Flory

 

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